SuperBot-3 Automated IC Programmer

Part No.: MPXT-SuperBot-3-Automated-IC-Programmer
32-Socket Automated IC Programmer

產品介紹

32-Socket Automated IC Programmer


"24/7 Automated Programming Workhorse"


SuperBot 3 is an automatic IC programmer with high performance and reasonable price for large-scale electronic product manufacturing. This programmer can automatically pick up, place, program, take out and pack up chips. With fully automated operation setup capabilities, it can improve working efficiency and minimize human errors. SuperBOT 3 comes with 4 pick & place nozzles, 8 independent socket pressing actuators, two CCD cameras and can work with 2 tape feeders. Up to 2400 units per hour (UPH) for devices with programming time less than 50 sec. Throughput 0.6 to 60 times higher than SuperBOT-1 especially higher for large capacity devices like eMMC, NAND /NOR FLASH and SPI FLASH. Suitable for both small and large capacity devices.

The value of a programming product is a combination of price, the number of devices supported, programming speed, regular update of devices, free downloads, and reliability. Xeltek products are designed with the above factors in mind which provide the best value in the industry.


More Related Articles


   

New features on SuperBOT-3 5 YRS of free service Top 10 reasons for SuperBOT-3 Case study

   

Using a barcode scanner Operating SuperBOT remotely Supporting more than 100,000 devices Competitor comparison


Varied I/O devices

Manual Tray (Standard equipped)

Standard I/O device of the machine. Operator will replace the programmed tray from
the SuperBot machine manually after the full tray is programmed. Customer does not
need to buy any other accessory while using this option.

Auto Tray Device

This device is an extension of the fixed tray. It includes tray-in and tray-out and users
can put 20 trays into the device. When the machine is running, users can add trays or
take out trays without stopping the machine. The auto tray device can also be installed
outside of the whole machine and trays can be automatically changed without the need
to open the upper cover, which saves tray changeover space and avoid human error
during tray changeover. The auto tray device can stack up to 20 JEDEC trays.

Watch video

 

Tape-In Device

Electric Tape in feeder. Tape width between 8 and 32mm applicable. Tape-in device
can be configured as per the chip to be programmed. For SOIC and TSOP packages
customer will need 2-3 types of different tape in the devices depending on the width
of chips to be programmed.

Watch video

Tape-Out Device

Connects to a SuperBOT2 or SuperBOT3 for fully automatic operation. 8-32 mm tape
widths can be used with the device. Output reel is sealed with heated tape.

Watch video

Tube-In

Moves chips in the machine. Chip guider for different chip width (optional).IO is multi
feed and upto 8 tubes can be operated at once (optional). Tube IO pages should also
be updated accordingly.

 

Tube-Out

Moves chips out of the machine. Chip guider for different chip width (optional). IO is
multi feed and upto 8 tubes can be operated at once (optional). Tube IO pages
should also be updated accordingly.

Laser Marker System

An optional attachment to the tape-out or the auto tray device for high speed
marking. It marks up to 4 characters on the passed chips.

Watch video

Tape Ink-Marker

Add-on item for tape out machine. On completion of programming the chip can be
automatically marked with a point using ink (optional).

Watch video. 

Tray Ink Marker 

Add-on item for auto tray machine. On completion of the programming the chip can
be automatically marked with a point using ink (optional). 

Watch video


Advantages of SuperBOT-3

High Throughput

SuperBot 3 is based on a high performance servo system that can program up to 2400
UPH (units per hour) (for devices with programming time less than 50 sec) and is
suitable for both small and large capacity devices. Throughput is up to 60 times higher
than SuperBot 1, especially higher for large capacity devices like eMMC, NAND/NOR
FLASH, SPI FLASH. It can be operated 24x7 and can provide throughput of 1,728,000
UPM (units per month). One person can supervise many SuperBOT machines and
once they are programmed they can usually be left to operate by themselves.

High Performance Programmers

SuperBot 3 is equipped with eight SuperPro 7500 high speed universal programmers.
Depending on the device programmed, each SuperPro 7500 can have up to 4 sockets
with a total of up to 32 sockets in the system. Most programmers in the market use
technology which is up to 10 years old. The best current hardware technology is to use
a high speed MCU chip built inside the programmer. SuperPro 7500 programmers
employ a very high-speed MCU chip producing not only reliable programming
algorithms but also increasing programming speed. Utilization of ARM11 32bit MCU
combined with an internal Linux operating system makes them the most advanced
and versatile programmers in the industry.

LAN Operation

Most volume programming applications need programmers to be operated remotely
and this can be achieved by using the LAN port on SuperBOT programmers.
Programmers can be connected to a local network and be remotely controlled by any
computer on the network via LAN (100M) port. LAN port enables remote project
loading, quality monitoring, volume control, file security. Technical department can
remote control programming operations and processes, including downloading project
file, command execution, project settings, and obtain real time information to achieve
production goals. Remote network management provides the most protection for
intellectual property. Project data and files are never shared with operators because
files are remotely loaded by authorized engineers.

The Most Durable and Reliable Systems in the Industry

China is the hub of the world Electronics manufacturing and Xeltek automated
programmers are widely installed at most major Electronic manufacturing plants with
multiple installations at many locations. Most companies run production 24 hours/day
and 7 days/week programming millions of devices per year. Xeltek automated
programmers have been refined to run non-stop, withstand harsh and battle-ground
like environment.

Largest Device Support

Located in Silicon Valley, we keep good relationships with many major IC companies
that are important for us to continuously support new devices. Xeltek currently
supports more than 100,000 devices, which is the largest device library in the
programming industry. Requested device algorithms can be added within a week -
average lead time from other manufacturers is over two months.

Better Yield

Our semiconductor manufacturer approved algorithms, precision and clean signals
guarantee high programming yield. Algorithms are performed with state machine
architecture constructed with FPGA to achieve an ultrahigh programming speed.
Along with the low voltage components selection, they program devices down to 1.2
volts.

Chip Size

Devices between 2x2mm to 30x30mm can be programmed. SuperBot 3 supports
the SOT23 package which measures only 2x3mm. We do not know of any other
manufacturer who supports such a small package type and this is a testimony that
SuperBot 3 excels in its accuracy and precision.

Powerful and Intelligent Software

User-friendly software with graphical interface cuts learning curve. Setup data saved
for next operation. Software also includes resourceful log table, convenient
production and quality tracking, authorization, flexible stopping strategy for bad socket
or module.

Lowest Cost Automated Programming System in Market:

The Most Affordable and High Value Systems in the Industry. High volume and
extensive production experience enables the products to be the most competitive in
quality, price, and value in the industry

Short change-over time

I/O devices and socket adapters are easily interchangeable and socket positioning
can be performed automatically. Auto Tray and Tape-out can be permanently
attached to SuperBot eliminating changeover time when moving from tape-out to
auto tray. Tape-in feeder changeover time is below 10 minutes and laser marker
changeover time between tray to tape is under 15 minutes.

Socket Cost and Investment

Cost recovery in short period with low investment in the beginning as socket adapters
are universal for up to 144 pin chips. For most of competitor programmers, user has
to invest on device specific socket adapters for chips greater than 48 pins thus
increasing cost in long term.

Technical Support

More than 30 engineers are devoted to developing new programmers, socket
adapters and device algorithms. Engineers are fluent in English and provide excellent
direct support through emails, telephone, live chat an online ticketing system. With our
locations in the United Stated and China, providing 17 hours of continuous support
worldwide daily, we are confident to be able to provide support anywhere in the world.


Xeltek offers free training up to 5 days at our factory. Why we offer free training?

When it comes to production programming time cannot be wasted, while waiting for a certified technician like most companies offer it may take several days until they can service your unit losing production time. With our training classes we will show you how to service, operate and troubleshoot the Automated System, leading to low cost maintenance service and quick repair done by your operators. Our free training has be beneficial to all our SuperBot customers, leaving them confident about our SuperBot. Confident enough that our customer AITEK a Mom & Pop shop was able to tame their SuperBot 3 with little to no help. They were able to set up their unit within 1 day! 


What is included?

SuperBOT 3 comes with

SuperBOT 3 comes with

  • 8 x SuperPro 7500

  • Built-in Industrial PC with Windows 7

    • 19" LCD Display

    • Keyboard and mouse

  • Socket Adapters (Socket Pressing)

  • Automated Tray Handler

  • Tape-out Packing Handler

  • Electric Tape-in Feeder

  • Laser Marker

  • Tube In Device

  • Tube Out Device

  • Tape Ink Marker

  • Auto Tray Ink Marker

  • Nozzles


Motion System

Motion System

High Performance Control Card & Servo Drive System.

Resolution

X axis: ±0.02mm; Y axis: ±0.02mm; Z axis: ±0.02mm; θaxis: ±0.1°

Stroke

X axis: 1000mm; Y axis: 500mm; Z axis: 40mm

Pick & Place
Header Accuracy

±0.07mm

Operable Chip Size

Minimum: 2x2mm; Maximoum: 25x25mm

Maximum Throughput

2400 Units Per Hour


Vision System

Camera

Upward CCD for IC positioning while the downward CCD for sockets / pick-and-place
spot positioning. 512×512 pixels

Field of View

30x30mm

Vision Accuracy

△x=△y=0.07 mm, △θ=0.1°


Electrical & Hardware Specifications

Devices Supported

EPROM, Paged EPROM, Parallel and Serial EEPROM, FPGA Configuration PROM,
FLASH memory (NOR & NAND), BPROM, NVRAM, SPLD, CPLD, EPLD, Firmware
HUB, Microcontroller, MCU, etc.

Package

DIP, SDIP, PLCC, JLCC, SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP,
TSSOP, SON, EBGA, FBGA, VFBGA, uBGA, CSP, SCSP etc.

Power Supply

AAC 200~240V/50~60Hz, single phase

Power Consumption

1.5KVA

Air

Clean, pressure: 0.6MPa, consumption: 50 liter/min

Size

Main Machine

Main machine: 1280 (L) x 840 (W) x 1500 (H)

Auto Tray

1100(L)×380(W)×1300(H) mm

Tape-Out

1100(L)×380(W)×1300(H)

Weight

Main machine: 450 Kg

Auto tray: 80 Kg

Tape out: 80 Kg

Shipping Dimension

Main Machine

1360(L) X 900 (W) x 1500 (H) mm

Auto Tray

1170(L)×620(W)×1350(H) mm

Tape-Out

1350(L)×600(W)×11660(H) mm

Shipping Weight

Main machine: 500 Kg

Auto tray: 140 Kg

Tape out: 140 Kg


Certificates