SuperBot-2 Automated IC Programmer

Part No.: MPXT-SuperBot-2-Automated-IC-Programmer
16-Socket Automated IC Programmer

產品介紹

16-Socket Automated IC Programmer


"24/7 Automated Programming Workhorse"

SuperBot 2 is an automatic IC programmer with high performance and reasonable price for large-scale electronic product manufacturing. This programmer can automatically pick up, place, program, take out and pack up chips. With fully automated operation setup capabilities, it can improve working efficiency and minimize human errors.

The value of a programming product is a combination of price, the number of devices supported, programming speed, regular update of devices, free downloads, and reliability. Xeltek products are designed with the above factors in mind which provide the best value in the industry.
 

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Varied I/O Devices

     

Manual Tray (Standard Equipped)

Standard I/O device of the machine. Operator will replace the programmed tray from
the SuperBot machine manually after the full tray is programmed. Customer does not
need to buy any other accessory while using this option.

     

Auto Tray Device

This device is an extension of the fixed tray. It includes tray-in and tray-out and users
can put 20 trays into the device. When the machine is running, users can add trays or
take out trays without stopping the machine. The auto tray device can also be installed
outside of the whole machine and trays can be automatically changed without the
need to open the upper cover, which saves tray changeover space and avoid human
error during tray changeover. The auto tray device can stack up to 20 JEDEC trays.

Watch video

     

Tape-In Device

Electric Tape in feeder. Tape width between 8 and 32mm applicable. Tape-in device
can be configured as per the chip to be programmed. For SOIC and TSOP packages
customer will need 2-3 types of different tape in the devices depending on the width
of chips to be programmed.

Watch video

     

Tape-Out Device

Connects to a SuperBOT 5 or SuperBOT3 for fully automatic operation. 8-32 mm tape
widths can be used with the device. Output reel is sealed with heated tape.

Watch video

     

Tube-In

Moves chips in the machine. Chip guider for different chip width (optional). IO is multi
feed and upto 8 tubes can be operated at once (optional). Tube IO pages should also
be updated accordingly.

     

Tube-Out

Moves chips out of the machine. Chip guider for different chip width (optional). IO is
multi feed and upto 8 tubes can be operated at once (optional). Tube IO pages should
also be updated accordingly.

Watch video

     

Laser Marker System

An optional attachment to the tape-out or the auto tray device for high speed marking.
It marks up to 4 characters on the passed chips.

Watch video

     

Tape Ink-Marker

Add-on item for tape out machine. On completion of programming the chip can be
automatically marked with a point using ink (optional).

Watch video.

Tray Ink Marker 

Add-on item for auto tray machine. On completion of the programming the chip can
be automatically marked with a point using ink (optional). 

Watch video


Advantages of SuperBOT-2

     

High Throughput

SuperBot 2 is based on a high performance servo system that can program up to
1200 UPH (units per hour) (for devices with programming time less than 36 sec) and
is suitable for both small and large capacity devices. Throughput is up to 30 times
higher than SuperBot 1, especially higher for large capacity devices like eMMC,
NAND/NOR FLASH, SPI FLASH. It can be operated 24x7 and can provide
throughput of 864,000 UPM (units per month). One person can supervise many
SuperBOT machines and once they are programmed they can usually be left to
operate by themselves.

     

High Performance Programmers

SuperBot 2 is equipped with four SuperPro 7500 high speed universal programmers.
Depending on the device programmed, each SuperPro 7500 can have up to 4
sockets with a total of up to 16 sockets in the system. Most programmers in the
market use technology which is up to 10 years old. The best current hardware
technology is to use a high speed MCU chip built inside the programmer. SuperPro
7500 programmers employ a very high-speed MCU chip producing not only reliable
programming algorithms but also increasing programming speed. Utilization of
ARM11 32bit MCU combined with an internal Linux operating system makes them the
most advanced and versatile programmers in the industry.

     

LAN Operation

Most volume programming applications need programmers to be operated remotely
and this can be achieved by using the LAN port on SuperBOT programmers.
Programmers can be connected to a local network and be remotely controlled by any
computer on the network via LAN (100M) port. LAN port enables remote project
loading, quality monitoring, volume control, file security. Technical department can
remote control programming operations and processes, including downloading project
file, command execution, project settings, and obtain real time information to achieve
production goals. Remote network management provides the most protection for
intellectual property. Project data and files are never shared with operators because
files are remotely loaded by authorized engineers.

     

The Most Durable and Reliable Systems in the Industry

China is the hub of the world Electronics manufacturing and Xeltek automated
programmers are widely installed at most major Electronic manufacturing plants with
multiple installations at many locations. Most companies run production 24 hours/day
and 7 days/week programming millions of devices per year. Xeltek automated
programmers have been refined to run non-stop, withstand harsh and battle-ground
like environment.

     

Largest Device Support

Located in Silicon Valley, we keep good relationships with many major IC companies
that are important for us to continuously support new devices. Xeltek currently supports
more than 100,000 devices, which is the largest device library in the programming
industry. Requested device algorithms can be added within a week - average lead time
from other manufacturers is over two months.

     

Better Yield

Our semiconductor manufacturer approved algorithms, precision and clean signals
guarantee high programming yield. Algorithms are performed with state machine
architecture constructed with FPGA to achieve an ultrahigh programming speed.
Along with the lo w voltage components selection, they program devices down to 1.2
volts.

     

Lowest Cost Automated Programming System in Market

SuperBot automated programmers are the most affordable and high value systems
in the industry. High volume and extensive production experience enables the
programmers to be the most competitive in terms of quality, price, and value in the
programming industry.

     

Powerful and Intelligent Software

User-friendly software with graphical interface cuts learning curve. Setup data saved
for next operation. Software also includes resourceful log table, convenient production
and quality tracking, authorization, flexible stopping strategy for bad socket or module.

     

Chip Size

Devices between 2x2mm to 30x30mm can be programmed. SuperBot 2 supports the
SOT23 package which measures only 2x3mm. We do not know of any other
manufacturer who supports such a small package type and this is a testimony that
SuperBot 2 excels in its accuracy and precision.

     

Short Change-over Time

I/O devices and socket adapters are easily interchangeable and socket positioning
can be performed automatically. Auto Tray and Tape-out can be permanently attached
to SuperBot eliminating changeover time when moving from tape-out to auto tray.
Tape-in feeder changeover time is below 10 minutes and laser marker changeover time
between tray to tape is under 15 minutes.

     

Socket Cost and Investment

Cost recovery in short period with low investment in the beginning as socket adapters
are universal for up to 144 pin chips. For most of competitor programmers, user has to
invest on device specific socket adapters for chips greater than 48 pins thus increasing
cost in long term.

     

Technical Support

More than 30 engineers are devoted to developing new programmers, socket adapters
and device algorithms. Engineers are fluent in English and provide excellent direct
support through emails, telephone, live chat an online ticketing system. With our
locations in the United Stated and China, providing 17 hours of continuous support
worldwide daily, we are confident to be able to provide support anywhere in the world.


Xeltek Offers Free Training Up to 5 Days At Our Factory. Why We Offer Free Training?

When it comes to production programming time cannot be wasted, while waiting for a certified technician like most companies offer it may take several days until they can service your unit losing production time. With our training classes we will show you how to service, operate and troubleshoot the Automated System, leading to low cost maintenance service and quick repair done by your operators. Our free training has be beneficial to all our SuperBot customers, leaving them confident about our SuperBot. Confident enough that our customer AITEK a Mom & Pop shop was able to tame their SuperBot 3 with little to no help. They were able to set up their unit within 1 day! 


What is Included?

SuperBOT 2 Comes with

Optional Accessories

  • 4 x SuperPro 7500

  • Built-in Industrial PC with Windows 7

    • 19" LCD Display

    • Keyboard and mouse

  • Socket Adapters (Socket Pressing)

  • Automated Tray Handler

  • Tape-out Packing Handler

  • Electric Tape-in Feeder

  • Laser Marker

  • Tube In Device

  • Tube Out Device

  • Tape Ink Marker

  • Auto Tray Ink Marker

  • Nozzles


Motion System

Motion System

High Precision Servo System

Resolution

X axis: ±0.02mm; Y axis: ±0.02mm; Z axis: ±0.02mm; θaxis: ±0.1°

Stroke

X axis: 1000mm; Y axis: 500mm; Z axis: 40mm

Pick & Place
Header Accuracy

±0.07mm

Operable Chip Size

Minimum: 2x2mm; Maximoum: 25x25mm

Maximum Throughput

1200 Units Per Hour


Vision System

Camera

Downward CCD camera for sockets / pick & place spots positioning. 512 x 512 pixels

Field of View

30 x 30mm


Electrical & Hardware Specifications

Devices Supported

EPROM, Paged EPROM, Parallel and Serial EEPROM, FPGA Configuration PROM,
FLASH memory (NOR & NAND), BPROM, NVRAM, SPLD, CPLD, EPLD, Firmware
HUB, Microcontroller, MCU, etc.

Package

DIP, SDIP, PLCC, JLCC, SOIC, QFP, TQFP, PQFP, VQFP, TSOP, SOP, TSOPII, PSOP,
TSSOP, SON, EBGA, FBGA, VFBGA, uBGA, CSP, SCSP etc.

Power Supply

Electrical Spec. of the AC adapter: AC input 90V to 250V, 50/60Hz, DC output AC 220V;
Power: 2KW

Power Consumption

1.5KVA

Air

Clean, pressure: 0.6MPa, consumption: 30 liter/min

Size

Main Machine

820 (L) x 640 (W) x 1550 (H)

Auto Tray

1100(L)×380(W)×1300(H) mm

Tape-Out

1100(L)×380(W)×1300(H)

Weight

Main machine: 248 Kg

Shipping Dimension

Main Machine

900(L)×800(W)×1410(H) mm

Auto Tray

1170(L)×620(W)×1350(H) mm

Tape-Out

130(L)×600(W)×11660(H) mm

Shipping Weight

Main machine: 260 Kg

Auto tray: 140 Kg

Tape out: 140 Kg

 

PC Interface  

 

USB 2.0, LAN


Certificates